Corrugated box and cardboard box packaging

A corrugated box is made by compressing the Kraft paper containerboard in the shape of S arch and then sandwiching it between the linear board with the help of the adhesive. The output is a corrugated sheet and the box made from the sheet is a corrugated box. A corrugated box besides being lightweight is also beneficial in more ways. It is sturdier, robust, can be made of big or small sizes, and is durable while being reusable.

Some of the salient benefits of the corrugated box are,

1.      Corrugated boxes are much stronger than a cardboard box

2.      These boxes can be recycled and reused as they are made of biodegradable material

3.      Corrugated box offers better flexibility and are cost-effective

4.      Sustainability of corrugated box that are cost-efficient

5.      Corrugated boxes are customizable and provide a branding option.

6.      The Corrugated box helps to protect the product from moisture and bacteria.

Corrugated boxes are often mistaken for cardboard box. In reality, both the boxes are different and made using other processes. Cardboard boxes are made from a single layer of sheet and from heavy paper pulp. This cardboard box is used as a packaging material in the form of cereal boxes, greeting boxes, food products, etc. So, the difference between a corrugated box and a cardboard box is the unique process through which these are built. The raw material for building both products is the same. Construction is also not the same, corrugated box are made of three liners of a corrugated sheet. One of the liner board sheets is sandwiched between the other two increasing the durability of the box. While a cardboard box is made of a single sheet of heavy paper pulp, it is low in durability as compared to corrugated boxes.

Many different corrugated boxes can be made from use of above processes. Some of these are 3 ply, 5 ply, 7 ply and 9 ply corrugated box, die cut corrugated box, custom printed corrugated box, white boxes, and multi-depth box. There are also blister packages, display POS packaging, vacuum packaging box, and many more. Different types of flute paper are utilized in manufacturing corrugated boxes. These are

Type A Flute

Corrugated box containing type A flute has excellent compression, cushioning, and good stacking strength. Mainly used to pack fragile items. The corrugated box has 36 flute per square foot with a thickness of ¼.

Type B Flute

The box made from type B flute are excellent in resisting puncture and flat crush. This type of flute is used for inner packing and displays. It has 46 flutes per foot with a thickness of 1/8.

Type C Flute

This type of C flute paper is used in building and construction shipping boxes, food products and for securing fragile items like glass or furniture. It has compression properties and crush resistance.

Type E Flute

Type E based flute paper and produced corrugated boxes are made for consumer goods, displays, ballot box and food products. It has a very thin construction and thus it consumes less storage space. It contains 90 flutes per foot with a thickness of 1/16.

Type F Flute

The box containing F Flute type paper is lightweight and extra thin as compared to other flutes. It is an excellent choice for printing purposes, thus it is used for packaging of consumer goods like jewelry, shoes, etc. It is made from 124 flutes per foot and with thickness of 1/32.

 

 

Corrugated box benefits to packaging

 

             Packaging products are a requirement for plenty of firms. These products provide a safety cover for most items from pilfering or breaking during movement till reaching the final customer place or hands. Packaging from plastics, cardboard, and newly discovered corrugated boxes. Special emphasis on these boxes deserves attention for their quality, utility, and value for money. 

Paper made from wood pulp is central to the production capacity determined by the organization. A capacity of 100 metric tonnes per month is culpable and ordinarily assessed. It is easier with using processes in manufacturing while using them initially is important for processing corrugated boxes. These processes require paper, kraft paper, and flute as starting ingredients for corrugated boxes. This is called the kraft process discovered in 1884, after the scientist Carl F. Dahl developed it for pulping wood chips into a strong paper that resists tearing, splitting, and bursting.

Corrugated boxes are made from cardboard and kraft paper. Both these are not clearly available in the right pricing these days. Doubling of prices and unrest had started in the past two years. Nowadays urban requirements for new products have enlivened and enlarged the demand for packaging. Thus, these days the demand and supply framework at the factor markets has opened dialogues and discussions about changing distribution channels and sales growth.

Raw paper produced from wood and wood pulp is dearer as the availability from felling or cutting down trees hampers ecosystems and wild habitats. Wild areas full of trees that can be felled are down in numbers and leading to the additional apprehension that supplies might be lower. The recycled paper quality needed could be low for manufacturing corrugated boxes. Thereby the avenues for bringing raw production of paper from industries are getting lower by the day. If there was a possibility of recycled paper quality being standardized for producing kraft paper then this is one of the ways demand is met easier. Also corrugated box quality depends on moisture, weight or grammage, cobb value, and a few other tests for kraft paper or corrugated liner.

As the changes or market moves require industries to focus on cardboard and paper rather than plastics, it is ever more a cumulating measure by the government to curtail unnecessary moves in the industry. Maintaining all known wreckages to low levels and errors to a minimum is a cause not many would identify in the wake of this trouble. This adds to the unlikely approach from associations and industry that the raw supply of paper at higher prices is a seasonal issue and not permanent. The requirement of coal as input for power and electricity in the manufacture of recycled paper and kraft paper is high priced at Rs 5000 per tonne to Rs 15000 per tonne.

 

 

 

 

 

Indian market for packaging

 

Packaging in the Indian subcontinent has been a little-known industry and has grown by leaps in past decades. Corrugated liners, plain paper, and kraft paper are for packaging as assets are gainful in the long run. Packaging has newer forms of products like plastics, polypropylene (PE), PVC, cartons, corrugated boxes, pouches, and thin film sheets for various packaging.

Packaging has numerous forms flexible packaging, food packaging, plastic packaging, rigid packaging, corrugated packaging, and more. From research reports, it is insight that the food industry holds the largest share in the packaging industry. Online food ordering witnessed high growth in lockdown and there was a sudden spurt in online food ordering. Various dairy manufacturers brought about milk carton products useful in packaging liquids. Corrugated boxes, and paper products significantly transported food, medicines, medical equipment during 2021.

Value of paper and paper products exported in India 2021

Packaging products are on the rise in delivery even for further products than food, pharmaceuticals, electronics, clothing, cosmetics, and more. There is a rise in packaging products being transported to new countries that were not so before. With the rise in demand for packaging, there are also queries as to how many dominant players are in this industry. As can be seen from the figure the Indian packaging market is competitive with few dominant players.

Packaging industry

 

The logistics or supply freight industry has a far reach and scale of operations in a country. Suppliers are level in bringing additional value unexplored earlier. Timely deliveries, scheduled distributions, lagging support, change of transport, vehicle expenses, and more are essential functions of supply for manufacturers and businesses using packaging. Inward and outward supplies are relevant for a segregated market. Well-developed markets use better inward supplies of paper, while outward supplies from packaging to business manufacturers use custom freight and delivery.

Delivering packaging products to manufacturers retains the most necessary and essential activities supporting distribution. Sales and marketing are brought together with suppliers providing timely packaging from manufacturers to businesses. Packaging products retain B2B as the main focus of their commerce in the industry.

Corrugated box and packaging

              Packaging products like corrugated boxes, packaging boxes, blister packaging, mono cartons, HIPS trays, and much more are a class output for a number of products in industries of medicines, electronics, parts, automobiles, and more. Distribution of these products to manufacturers saves effort and time in covering products for safety and security up to the buyer or customer place, and address.

              Corrugated boxes come in a very plenty of sizes, shapes, and weights. They are 3-ply, 5-ply, 7-ply, and 9-ply corrugated boxes. As regards their formation with paper, flute paper, adhesives, and stitching they are categorized into the ply-specific box. Length and depth with width are also important for a packaging box as per the use or utility to which these are to be sent. Cosmetics and medicines would like a small box, much like electronics. The quality of paper used in the production of the corrugated box like grammage, moisture levels, and sturdiness also impacts the quality of the overall corrugated box produced. The utility, quality, and sturdiness of a corrugated box are built from the above essential ones. The quality of machines, oil, adhesives, and other tasks is also important.

              If you want you can read more about corrugated boxes, the packaging industry, and more, following can be read. You can post comments, review for us on Google Plus, share your insight, and like us on Facebook. 

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